CADMOULD 3D-F Warp Expert is needed for detailed design of the part and the imould. CADMOULD 3D-F WarpExpert calculates filling and packing phase as well as shrinkage & warpage in consideration of fibre orientations.
Typical users are: injection moulders, mould makers and designers. Cadmould 3D-F WarpExpert includes all features of Cadmould 3D F Fill, Cadmould 3D-F Pack, Cadmould 3D-F Fiber, Cadmould 3D-F Warp.


FEATURES

  • Calculation of shrinkage & warpage
  • Full process parameter optimisation for the filling and packing phase
  • Calculation and consideration of fibre orientations in shrinkage and warpage analysis
  • Results of the filling, packing and cooling phase e.g.:
  • Filling pattern,
  • Pressure distribution
  • Temperatures
  • Fibre orientation
  • Flow velocities
  • Clamping force
  • Shrinkage and warpage
  • Display of air traps and weld lines
  • Caclulation of sink marks
  • Determination of demoulding time and shot weight
  • Design of family and multi cavity moulds
  • Automatic runner balancing
  • Geometry input by STL files (other formats optional)
  • Easy parameter variation with clear result overview
  • Internal, editable material data base for thermoplastics based on the CAMPUS® standard
  • Fast and exact calculation with temperature depending and compressible material models
  • Representation of animated results also in 3D cuts
  • Automatic and configurable report generator
  • Very user friendly (Microsoft® Windows® GUI)
  • Expandable to other Cadmould 3D-F modules

ADVANTAGES

  • Cost savings of 25% in the part and mould development, in production of new parts and by quality improvements **
  • Time savings of 25% in the part and mould development **
  • Increase in sales by 15 % by increase of order / offer ratio**
  • Detection of reasons for shrinkage & warpage and determination of possible solutions
  • Substantially less fixing loops of the mould to achieve necessary part quality
  • Early detection of possible problems (FMEA) and solutions
  • More precise evaluation of the project costs
  • Faster and better founded quotation assessment and preparation
  • Better negotiation position by shrinkage & warpage results, filling patterns, air traps, weld lines, etc.
  • Professional presentation at the customer to be able to adapt to customer wishes on site
  • Easy to use – fast to learn

 
You can download the product overview of Cadmould 3D-F Warp Expert here as a pdf-document.


 


Deformation after cooling to room temperature


Fiber orientations (direction and degree)

Temporal flow pattern of the 2-fold cavity


Free flow cross-section during the packing phasee


Process of the machine clamping force

Temperature in cross section at the time of ejection 


Deformation after cooling to room temperature