CADMOULD 3D-F 2K & INSERT is a module which enables simulation of the injection moulding process of parts with inserts and overinjected parts. This module was developed in the project „Pro4Plast” sponsored by the EU.
Typical users are: injection moulders, mould makers and designers. Cadmould 3D-F 2K & Insert is an add on module of Cadmould 3D-F Warp Expert + Cool.

FEATURES

  • Simulation of filling and packing of parts with inserts and overinjected parts
  • Calculation of shrinkage & warpage under consideration of the mechanical and thermal behaviour of the inserts or overinjected parts
  • Consideration of multiple inserts made of different materials possible
  • Consideration of fibers in injected part & insert and overinjected part
  • Consideration of thermal coupling of part & insert and overinjected part
  • Definition of start temperatures (e.g. constant or read in from simulation of first shot in Rotary Table Mould)
  • Mechanical coupling of part & insert at contact surfaces
  • Automatic identification of contact areas
  • Automatic mapping of Finite Element meshes
  • Ideal adhesion at contact area; deformation same for part & insert
  • Validated with test shots in special test mould at TNO, NL and industrial project partners
  • Very user friendly (Microsoft® Windows® GUI)

 

ADVANTAGES

  • Cost savings by reduction of fixing loops
  • Detection of reasons for shrinkage & warpage of parts with inserts and overinjected parts and determination of possible solutions.
  • Determination of influence of inserts or overinjected parts on warpage of the assembly
  • Determination of influence of temperature res. temperature history of inserts or overinjected parts
  • Substantially less fixing work of the mould for an optimal assembly quality
  • Early detection of possible problems (FMEA) and elimination of failure causes
  • More precise evaluation of the project costs
  • Faster and better founded quotation assessment and preparation
  • Better negotiation position by shrinkage & warpage results, filling patterns, air traps, weld lines, etc.
  • Professional presentation at the customer to be able to adapt to customer wishes on site
  • Easy to use – fast to learn


You can download the product overview of Cadmould® 3D-F 2K & Insert here as a pdf-document.


Termoplast, Czech Republic


In cooperation with the Institute
of  Plastics Processing (IKV) at
           RWTH Aachen University